Rents Due, in our area during the winter months the indoor humidity level should ideally be 40-50% so your home at 25% is way too dry. As you probably already know cold air does not hold moisture like warm air does. I've found that around here that homes especially those with FHW heat generally have low humidity because they are not very well sealed & have a lot of air leaks. I bet that a good deal of your humidifier's 10 gallon per day of water is either escaping to the exterior or condensing on cold surfaces.
Is this an older building?
Do the windows have insulated glass with storm windows?
Does condensation show up on the window / door glass?
How much & what kind of insulation is there in the floors, the walls & the attic?
Are there any vapor barriers?
Are the walls plaster or SR?
Do you use oil or latex paint?
Is there a full basement, a crawl space or a slab?
Do you have a gas stove, fireplace or clothes dryer?
Have you checked the humidity level in each room of the house including the attic, basement & attached garage?
I would look in to having an energy audit done by someone who uses infrared cameras & a blower door. This should help pinpoint any air leaks & give a base line for air changes per hour. Once any air leaks are found & sealed a follow-up blower test should let you know how successful the sealing was.
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